Workshop Manual Ford Explorer (1996-2001) with Wiring PDF

1996-2001 Ford Explorer | Official Second-Gen Workshop Suite

The Comprehensive Technical Library for a SUV Legend

Master the maintenance and restoration of the classic Second-Generation platform with the Official Factory Service Manual for the 1996–2001 Ford Explorer. This high-definition PDF suite is the primary resource for the era that defined the modern SUV, providing specialized technical depth for the reliable 4.0L OHV/SOHC V6 and the high-torque 5.0L V8. Whether you are servicing a daily-driven XLT or performing a complete drivetrain overhaul on an Eddie Bauer edition, this manual delivers the manufacturer-level data required for total mechanical confidence.

📋 Document Intelligence & System Specs

• Model Range: 1996, 1997, 1998, 1999, 2000, 2001
• Platform: Second Generation Ford Explorer (UN105/UN150)
• Official Language: English (High-Definition Factory Original)
• File Format: Searchable, Fully Bookmarked PDF
• Universal Access: Seamlessly viewable on PC, Mac, iOS, and Android
• Delivery: Secure instant digital download link provided immediately upon purchase

⚙️ Powertrain & Driveline Mastery

Comprehensive technical coverage for the Explorer’s versatile engine and transmission lineup:

• The Engine Specialist: Exhaustive teardown, timing, and repair procedures for the 4.0L OHV V6, the modernized 4.0L SOHC V6, and the legendary 302 (5.0L) V8.
• Transmission Intelligence: Detailed maintenance and overhaul data for the M5OD 5-Speed Manual, as well as the 4R55E, 5R55E, and 4R70W Automatic gearboxes.
• 4WD & AWD Engineering: Blueprints for the ControlTrac 4WD system, full-time AWD transfer cases, and front/rear differential service.
• Chassis Dynamics: Full technical specifications for the independent front suspension, leaf-spring rear architecture, and ABS braking systems.

⚡ Advanced Electrical & Restoration Schematics

Navigate the Explorer’s electrical landscape with professional-grade accuracy:

• Full-System Circuit Maps: High-resolution wiring diagrams for engine management performance, lighting, and power distribution.
• Comfort & Convenience: Step-by-step troubleshooting for the instrument cluster, audio systems, and the premium Electronic Automatic Temperature Control (EATC).
• Security & Safety: Complete schematics for the PATS (Passive Anti-Theft System) and safety restraint systems (SRS).
• Component Location Maps: Precise diagrams showing the exact location of every sensor, relay, and ground point throughout the chassis.

💻 Why This Digital Second-Gen Manual Wins

• Instant Keyword Indexing: Locate any torque value, fluid capacity, or assembly step in seconds using the digital "Find" tool.
• Restoration-Grade Detail: Includes the structural frame, body panel, and interior trim procedures essential for reviving a classic Explorer.
• Authentic Factory Logic: Access the original manufacturer tolerances and safety protocols relied on by Ford dealership technicians.
• Workshop Ready: Print high-detail diagrams for oily jobs to keep at the vehicle, preserving your digital hardware from the garage floor.